Advanced Automatic Torque Tester For Bottle ASTM D2063 Auto Cap Torque Tester Bottle Cap Torque Tester

Introduction

Introducing the MCT-01 Motorized Cap Torque Tester, an advanced tool designed to provide precise and reliable measurements of bottle cap torque. This cutting-edge cap torque tester is engineered to assess both the opening and locking forces of bottle caps, ensuring optimal performance and quality in packaging. Adhering to industry standards such as ASTM D2063, the MCT-01 sets a new benchmark in packaging testing instruments, offering unparalleled accuracy and ease of use.

Technical Features of the MCT-01 Motorized Cap Torque Tester

1. PLC Control Unit and Touch Screen Operation

The MCT-01 cap torque tester is equipped with a PLC control unit that ensures industrial-level stability and precision. The intuitive HMI touch screen interface provides a user-friendly experience, making it easy to configure and operate the tester. This advanced control system enhances reliability and efficiency, crucial for high-precision torque testing.

2. Auto Clamping and Rotating Capability

Designed to simulate real-world production line conditions, the MCT-01 features an auto clamping and rotating mechanism. This capability ensures accurate testing of bottle caps by mimicking the forces encountered during manufacturing and usage. The automatic rotation function provides a comprehensive assessment of cap performance, reflecting actual usage scenarios.

3. Measurement of Locking and Opening Forces

The MCT-01 is adept at measuring both locking and opening forces of bottle caps. This dual functionality offers a complete evaluation of cap performance, ensuring that caps meet the required standards for security and ease of use. Accurate measurement of these forces is essential for maintaining product integrity and consumer satisfaction.

4. Peak Value Auto Keeping

To capture and store crucial data, the MCT-01 features automatic peak value retention. This function ensures that the highest torque values are recorded and preserved for detailed analysis. This capability is vital for quality control and troubleshooting, providing valuable insights into cap performance.

5. Upper and Lower Dual Pneumatic Clamping

For enhanced stability and precision, the MCT-01 includes upper and lower dual pneumatic clamping mechanisms. These clamps securely hold the bottle and cap in place during testing, minimizing movement and ensuring accurate torque measurements.

6. Micro Printer for Data Recording

The built-in micro printer simplifies the recording of test results. This feature enables users to easily document and review torque measurements, facilitating efficient data management and analysis. The micro printer enhances the usability of the MCT-01, making it a practical choice for laboratories and production environments.

7. Multi-Unit Display

Offering flexibility in measurement units, the MCT-01 displays results in multiple units including Kgf.cm, N.cm, daN.cm, Inch.lbs, and N.m. This versatility allows users to select the most suitable unit for their specific needs, enhancing the adaptability of the tester.

8. Overload Protection and Auto Zeroing Function

The MCT-01 is equipped with overload protection and an auto-zeroing function. These features ensure that the tester delivers accurate and reliable results, even under extreme conditions. Overload protection prevents damage to the device, while auto zeroing maintains measurement accuracy over time.

9. RS232 Port and Professional Computer Software (Optional)

For advanced data analysis and management, the MCT-01 includes an RS232 port and optional professional computer software. This integration facilitates seamless data transfer and detailed analysis, supporting comprehensive quality control and reporting.

Why You Need the MCT-01 Motorized Cap Torque Tester

The MCT-01 Motorized Cap Torque Tester is essential for various industries including plastics, paper, textiles, food, pharmaceuticals, toiletries, printing, and adhesives. Here’s why the MCT-01 is a valuable addition to your testing arsenal:

• Ensures Product Stability: Accurate measurement of cap torque ensures that bottles remain securely sealed during transportation and consumption, preserving product integrity.
• Precision in Manufacturing: The tester’s stability and precision guide the manufacturing process, helping to determine the optimal locking and opening forces for caps.
• Real-World Simulation: The auto clamping and rotating capabilities simulate production line conditions, providing reliable results that reflect actual usage scenarios.

Purpose of the MCT-01 Motorized Cap Torque Tester

The primary purpose of the MCT-01 is to offer a precise and reliable method for assessing the open and lock forces of bottle caps. This testing is crucial for several reasons:

• Quality Control: Accurate measurement of cap torque helps ensure that caps meet quality standards, contributing to overall product quality control.
• Guiding Transportation and Consumption: Test results guide the transportation and consumption phases, ensuring products reach consumers in optimal condition.
• Optimizing Manufacturing Processes: By providing valuable data on cap performance, the MCT-01 helps optimize manufacturing processes, improving efficiency and product quality.

Applications of the MCT-01 Motorized Cap Torque Tester

The MCT-01 is versatile and applicable in various industries:

• Medicine Bottles: Assessing the torque of medicine bottle caps to ensure they meet safety and performance standards.
• PET Bottles: Measuring torque in PET bottle caps to ensure secure sealing and ease of use.
• Spout Bags: Evaluating cap forces in spout bags to prevent leaks and maintain product freshness.
• Flexible Tube Packages: Ensuring the reliability of cap seals in flexible tube packages for diverse product types.

Main Parameters

Standards

The MCT-01 Motorized Cap Torque Tester adheres to major industry standards including ASTM D2063, ASTM D3198, ASTM D3474, GB/T17876, BB/T0025, and BB/T0034. This compliance ensures that the tester meets the stringent quality and performance requirements set by regulatory bodies.

Cell Instruments Co., Ltd. is committed to the development of testing technology, specializing in research, manufacture and sales of testing instruments and other industrial products. Business scope includes testing instruments, PLC programing & maintenance and product customization.

Cell Instruments Co., Ltd. products are widely used in research facilities of packaging, food, pharmaceutical and daily chemical companies, academies, official lab and other facilities as well. Cell Instruments Co., Ltd. offers state-of-the-art packaging control solutions for plastics, paper, textiles, food, pharmaceutical, toiletry, printing and adhesive industrial, etc.

A comprehensive range of leak testers, burst tester, heat seal testers, hot tack tester, coefficient of friction tester, tensile testers, compression tester, medical package tester, impact, tear, peeling, flex, rub, torque, sensors, accessories and grips, is trusted by our clients for their various features and versatility, including accuracy, good performance, long operational life and easy maintenance. Timely and high-quality customer service is another way to achieve customer satisfaction and their lasting preference.

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